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CUSTOM MACHINE ENGINEERING

Tailor-made machine solutions

Engineering that fits – because we build it exactly for your needs.

Not every application can be solved with a standard machine. When processes become more complex, materials require special handling, or your production needs to be more efficient and safe, Neschen Laminators’ custom machine engineering comes into play.

With more than 50 years of expertise in mechanical engineering and the development of high-precision laminators, we design and build custom, highly functional machines tailored precisely to your requirements. From the initial idea to design, prototyping, and final commissioning – everything is handled by us, Designed in Germany – Made in Europe.

Our engineering competencies

  • Mechanical design & development
    • Design of complex web guiding, winding and cutting systems
    • Development of custom drive, pneumatic and safety systems
    • Engineering for high loads, high precision and long lifecycle

  • Electronics, control & automation
    • Intuitive operator interfaces
    • Integration of sensors (tension, positioning, temperature, safety)
    • PLC control, custom software logic, special functions

  • Prototyping & near-series production
    • Prototyping in close cooperation with the customer
    • Test runs, optimisation and documentation
    • CE certification, commissioning, training & support

  • Industrial laminating and winding technology
    • Our long heritage in laminator engineering makes us particularly strong in areas such as:
    • Roll-to-roll processes
    • Temperature and pressure control
    • Precise web tension management
    • Cutting systems
    • Handling of heavy rolls

Examples of completed custom machines

Below you will find examples of custom-built projects.
All machines were individually engineered and adapted to the customer’s specific requirements.

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Core Cutter

Cutting cardboard cores up to 6 inches.

A robust cutting system for precise trimming of paper cores.
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Compriband Laminator

Laminating system for PU sealing tapes.

A special-purpose machine for pressure-sensitive polyurethane foam (Compriband).
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KIP Winder

Rewinder for Minolta KIP paper remnants.

A dedicated rewinding unit for leftover rolls from industrial printing systems.
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Cutting Mule

Roll-to-roll carton cutting system.

An industrial cutting solution for carton-based materials in continuous roll-to-roll processing.
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Carriage Systems

Mobile lifting and transport solutions.

Movable systems for safe handling of heavy rolls or for feeding/unwinding materials from printers and plotters.
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Unwinder

Unwinding system up to 800 kg.

A heavy-duty unwinding unit for industrial roll processing.
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Carriage Systems

Mobile lifting and transport solutions.

Movable systems for safe handling of heavy rolls or for feeding/unwinding materials from printers and plotters.